Holistic approach to Intravitreal Injection combining Packaging and Device

The full value chain for intravitreal injection, from primary packaging and coating technology to filtered needle selection and USP 789 particle compliance.
Date
September 18th, 2025
Time
4pm (CET) / 10am (ET)
Presented by:
OVERVIEW

Intravitreal injections involve direct delivery into a highly sensitive area, presenting additional requirements and challenges compared to conventional parenteral injections, such as subcutaneous or intramuscular. Careful consideration is essential in selecting an appropriate drug delivery system to ensure the safe and effective treatment of eye disorders.

Among others, one of the most challenging requirements for the MAH (Market Authorization Holder) is the compliance to USP<789> regarding sub-visible particles for ophthalmic injection. In comparison, USP<789> is x10 more stringent than USP<788> applicable for parenteral injection. Terumo will present how this challenge can be addressed by selecting the right technology for the delivery system. This holistic approach applies not only to the syringe but also to the hypodermic needles.

 

Terumo will show how the use of advanced coating technology, as an alternative to standard sprayed medical grade silicone oil for lubrication, can significantly reduce intrinsic particles, which are often a result of barrel lubricants such as silicone oil. This helps the MAH to comply with the Pharmacopeia and deliver a safer drug product on the market.

 

Injection needles are the second essential element for curative treatment by parenteral drug applications into the vitreous. The offer of regulatory compliant products is currently limited. Field safety reports by manufacturers indicate frequent off-label use of devices restricted to the hypodermic tissues. This is a compromise found by health care professionals to mitigate the lack of suited supplies.

 

Terumo successfully validated a new injection needle designed for intravitreal injections, in addition to its use for hypodermic applications. This novel needle also features an integrated 5µm mesh-size filter, intended to prevent particles of intrinsic or extrinsic origin from being injected into the vitreous.

 

The combination of silicone oil-free prefillable syringes and injection filter needles allows developers and manufacturers of vision-preserving drugs to deliver their medications to the market in a complete and effective manner.

 

Terumo will demonstrate how to build such an end-to-end solution.

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Addressed Challenges
01Meeting the stringent subvisible particle requirements of USP 789 for intravitreal injection, which are ten times more demanding than standard parenteral requirements. 
02Ensuring the final drug product meets USP 789 compliance across all components of the delivery system, from primary container through to fill and finish operations. 
03Understanding how drug product requirements cascade into specifications for raw materials, primary packaging, and manufacturing processes across the full value chain. 
WHAT YOU WILL LEARN
01Understand how a holistic approach to the delivery system — covering raw materials, primary container, and fill and finish — supports USP 789 compliance. 
02Learn how every component of the drug product system contributes to intravitreal compliance and how advanced coating technology significantly reduces intrinsic particles. 
03Discover how a dedicated intravitreal injection needle with an integrated 5µm filter acts as a final line of defence against particulate contamination. 
SPEAKER
Intravitreal Injection Webinar
Dr. Nicolas Eon
Senior Technology Development Manager
Dr. Nicolas Eon, graduated from University of Nancy and Nantes in France holds a Fluid Mechanics & Energy Science Engineering degree, a Master Degree in Energetics and Heat Transfer and a PhD. in Biomechanics, worked for 10 years in the Automotive Safety Industry where he led the System Engineering Department in a global leading company. Dr. Eon has started to build his expertise in the field of Primary Container for Pharmaceuticals and Injection Devices 18 years ago. He had several managing positions from Product Development to Strategic Marketing in global leading companies covering the full range of Primary Packaging from Vials to Prefilled Syringes (both in glass and polymer) where he launched successful products on the market and built sustainable long-term strategies. Dr. Eon has recently joined Terumo Pharmaceutical Solutions in 2020 as Senior Technology Development Manager.
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